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Forklift batteries are sold in terms of amp-hour capacity, voltage, physical size, and connector location. The forklift nameplate would state the exact truck voltage, the highest amp-hour capacity as well as the minimum battery weight. The lift truck Operating Manual would likewise include the correct battery details for the forklift.
There are two base type of electric lift truck batteries: Flooded or Sealed. The "maintenance free" sealed battery likewise known as VRLA does not require any added water. Sealed batteries however utilize a chemical reaction to be able to maintain correct fluid level through the life of the battery. A flooded battery requires water to be added frequently to be able to ensure the correct electrolyte level inside the battery.
Most lift truck could accommodate different battery sizes. The battery must be chosen so as to fit inside the dimensions of the battery compartment. Most battery providers can supply a battery listing of correct sizes that are recommended for your specific forklift.
With electric forklifts, the battery is likewise used as a counterweight. The capacity of the forklift will be based upon specific minimum weights of the battery. Adhere to the details specified on the lift truck nameplate in order to guarantee you are using a battery which meets minimum weight specified.
Battery chargers have to be rightly matched to the specific battery being charged. It is vital to be able to ensure the charger has enough amp-hour capacity to charge the battery and that it is the same voltage as the battery. The charger amp-hour capacity needs to be with ten percent of the amp-hour capacity of the battery so as to guarantee the most effective charging. Before starting the charging cycle, be certain the battery is first connected to the charger. Always verify the battery information like for example the voltage, amp-hour capacity and battery weight with the information provided on the battery nameplate.
Always ensure whenever charging a battery that the exact type of charger is being used. The majority of newer charging devices can be utilized to safely charge all kinds of batteries and will be labeled to accept all batteries. Utilizing an older charger, for example so as to charge only flooded batteries can be hazardous if utilized for sealed batteries and damage to both charger and battery will happen. It is important to first check the instruction plate on the charger to be sure it can accept the type of battery you wish to charge.
For flooded batteries, it is essential to just add the necessary requirements of water when the battery has been charged. This practice would stop the spattering of electrolyte out of the battery while it is being charged.
Some tips for improving the life of a battery consist of: at all times keep the battery unsoiled regardless of type and for flooded batteries specifically, keep their fluid levels renewed. Another general rule is to charge the battery and let it rest for an 8 hour period previous to using. Use an "equalizing" charge every 5th charge to keep all of the cells renewed at the same voltage. Do not discharge the battery below 80 percent of battery amp-hour capacity previous to recharging.
Electric forklifts can be outfitted together with various devices which monitor battery levels. There are sophisticated "Battery Discharge Indicators" that would disable the lifting circuit and sound an alarm so as to inform after the battery has been discharged to a present level. There are more straightforward gas gauge meters existing also. Using these monitoring gadgets will help avoid battery and truck damage from severely discharging the battery through use.