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Inspect a Forklift
There are more than ten thousand workplace injuries related to fork lifts occur each year, based on OSHA and HRSDC report. Many of these mishaps are caused by driver error. Lack of appropriate equipment inspection and maintenance causes many others. Operation and maintenance of a forklift is not just the reason for personal injuries, but also of damage to property. Forklifts can damage overhead pipes, sprinklers and building structures, and other equipment when improperly operated. The following day by day inspections must be carried out so as to reduce the chance of forklift mishaps.
Before checking different fluid levels turn off the engine. Check these fluids: hydraulic oil, fuel, engine oil, coolant and brake fluid. The tires also need to be inspected for signs of wear and tear. Check the air pressure in the tires. Check the forks' condition. The load backrest need to be attached tightly. Do a visual check of the top-clip retaining heel and pin. Then perform an inspection of the hydraulic hoses, mast chains, cables and stops. Ensure that the overhead and finger guards are firmly attached.
The LP powered forklift has propane tanks that need to be inspected for damage, rust or corrosion. The battery's electrolyte levels and charge have to be tested periodically. Seat belts have to be inspected for wear and tear. Check to make sure the owner's manual is stored on-board the forklift inside a storage compartment. Test the seat belt to make certain the latches are secure. Check the hood latch to ensure it is working as it should.
Start the forklift and listen to the engine noise to make certain there are no unusual sounds. If there are, investigate at once. Test the accelerator and the steering controls. The parking break and the service break should be functioning properly.
To ensure proper functioning in both reverse and forward, the tilt control and drive control must be inspected. The functioning of the hoist, the lowering control and attachment control needs periodic checking. Test the lights and horn. After that check the heater, defroster and wipers to make certain they are working smoothly. Check every gauge to ascertain that it is reading within functional limits.
How to Replace Forklift Tires
Forklift maintenance includes regularly checking the tires. This also includes replacing damaged or worn tires. Different kinds of forklifts are designed to be used with specific types of tires: solid, pneumatic or polyurethane. Tire kinds vary depending on factors like ground surfaces, duration and frequency of use and load weight. To be able to change a forklift tire you will need the following tools: forklift jack, tire press and spare tires. Replacing your forklift tires periodically is vital to help prolong the life of the machinery.
Instructions
1 Thoroughly inspect the tires for indications of wear and damage. Make sure that the kind of tire on the forklift is the correct type. If the wear on the tire is over 40%, the tire must be replaced.
2 Purchase replacement tires.
3 Position the jack underneath the tire and lift the forklift to a height that enables you to remove the tire easily.
4 Remove the old tire by utilizing the tire press to separate the tire from the rim. Replace the tire with the new one and secure tightly. Lower the forklift, and after that move the jack to the next tire and do the same thing with the other damaged tire.
5 A local repair company can repair a damaged tire on site. If this is your first call, the repair company may provide a free estimate. If the tires are very large, you would need a stationary tire press. In that case, you should remove the tire and bring it to a repair shop.
