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In time, forklift components would wear and have to be replaced. Buying brand new components could become a pricey endeavor so another idea is to purchase used forklift components. This could save a lot of money in the long run. It is a good idea to obtain used lift truck parts that have been remanufactured. These components would ensure that you are getting parts which would work for a long time and be productive.
Remanufacturing Vs. Rebuilding
Broken or worn parts that are remanufactured are a very cost effective solution as opposed to rebuilding. With rebuilding parts, only the components that are broken or worn out get replaced, which means that other wearable components may break down soon after acquisition.
Remanufactured components are cleaned after being taken apart and have the unusable components replaced. This method can provide the best guarantee for used components. All wearable parts are replaced regardless of age or wear which is another reason why remanufactured components generally run so much better. Any component within the part is brand new and this offers far longer life to the used part. Based on the forklift parts that are being redone, the cleaning process and the entire remanufacturing process will vary.
Testing and Replacing Components
The engines are cleaned after a complete disassembly. Different engine parts like pistons, spark plugs, rings, valve springs, filters, and valves can be replaced during the process of remanufacturing. The engines are hot tested after reassembly to ensure that there are no leaks, no noises, no oil pressure problems or any vacuum.
Transmissions are another item which is oven cleaned after being disassembled. The transmission is then pressure washed. A thorough examination is done to be able to check for any cracks. Bearings, bushings and seals are all replaced. Normally, the replacement components used on transmission components meet OEM specifications.
Wearable parts
Some parts like torque converters, the alternator, the water pump, steer axles and the starter could obtain longer serviceability after being remanufactured and having all wearable components replaced. The electronic control in the electric forklift is maintained by the control card. This particular card can likewise be reproduced with replacing all aged and worn out parts. Unlike different forklift components the control card can only have the worn and aged components replaced.
OEM Specs
Parts that are reproduced have to be meticulously checked upon reassembly to guarantee they are in good condition prior to being sold. When buying these parts, it is a good idea to be sure that they have undergone all of the proper testing and inspections. On certain bigger components such as engines, transmissions and steer axles, OEM specification replacement parts should be used.
The forklift dealer can ensure that the parts they have reproduced meet the OEM specifications. This would even ensure the parts meet industry standards. A lot of details go into remanufacturing used parts. This attention to detail offers more serviceability out of reproduced components opposed to the components that were merely rebuilt.
